SATURN: Sensor-sorting Automated Technology for advanced Recovery of Non-ferrous metals

 

Project Description

Summary

The SATURN project focuses on the demonstration of enhanced recovery of non-ferrous metals from waste using sensor-based sorting technology. Starting in August 2009, a pilot plant will be installed and demonstrated in Salzgitter, Germany and in operation in October 2009. This innovative sensor sorting process will be tested and optimised under real market conditions evaluating waste from different EU countries.

 

Europe faces changes in waste legislation, requiring a pre-treatment (incineration or bio-mechanical treatment) step before final disposal in EU member states. Current separation methods rely mostly on manual sorting taking place outside Europe resulting in the loss of these resources. The SATURN process will demonstrate effective separation of non-ferrous metal fractions including aluminium or copper. By establishing and demonstrating a cost effective process through the SATURN project, advanced sorting can take place in the EU, increasing both European added value and energy efficiency by improved recycling rates. In addition, it will provide waste sorting companies with an effective sorting technology to reach the new targets set by the EU in waste legislation.

 

Expected and/or achieved results

  • Establishment of a pilot plant that is able to produce non-ferrous metal products with high purities.
  • Increased chain of added value in the European recycling sector.
  • Enhancement of the energy efficiency in the production of items made of non-ferrous metals.
  • Implementation of sustainable development / Sustainable management of resources.


The information sheet will be published in the Eco-Innovation website. The EACI reserves the right to edit the information sheet for content and length.

Programme area: First Application and Market Replication Projects, Recycling
Coordinator: Department of Processing and Recycling (I.A.R.)
RWTH Aachen University, Germany
E-mail: INFO.SATURN@ifa.rwth-aachen.de
Tel: +49 (0)241 80 95 710
Partners: Metall-Konzentrat und Recycling GmbH  [MeKon], Germany
TiTech GmbH  [TiTech], Germany
pbo Ingenieurgesellschaft mbH  [pbo], Germany
Envirolink Northwest Ltd.  [Envirolink], United Kingdom
Website: www.saturn.rwth-aachen.de

Benefits (max. 150

characters incl. space):

Reduction of CO2 emissions
Conservation of resources of non-ferrous metals
Minimizing toxic waste streams
Extension of value-added chain in EU
Keywords: Non-ferrous metals, recycling, sensor based sorting
Sector: E38.2.1 - Treatment and disposal of non-hazardous waste
E38.3.2 - Recovery of sorted materials

Type of solution:

Product, process, technology, eco-balance
Duration: 03/08/2009 – 30/04/2012
Budget: € 1.649.322 (EU contribution: 48,1 %)
Contract number: ECO/08/239051/SI2.534294


Eco-Innovation Funding Programme

A_Wealth_of_Ideas_for_a_Greener_EU.pdf
Adobe Acrobat Document [4.9 MB]

Main contact for SATURN:

Please contact us at saturn@ifa.rwth-aachen.de if you wish to receive further information about this project.